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Sewage Pump

Basic Working Principle

The sewage pump uses centrifugal force as the core to pump water: before starting, the pump body and the water inlet pipe must be filled to form a vacuum. After the impeller rotates and throws out the water, a vacuum is formed in the center. The water source enters the pipe under the action of pressure and circulates the water. At the same time, automatic control is achieved through the cooperation of the float liquid level sensor and the control cabinet. When the sewage level rises to the preset maximum value, the float stands upright to trigger the pump to start. When it drops to the minimum value, the float stands up to trigger the pump to stop, completing the automatic sewage transportation.
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Advantages of Sewage Pumps

1. Efficient waste removal: transports sewage containing solids and fibers, preventing pipe back flow and water accumulation and flooding.

2. Enhanced safety:reduces the risk of human exposure to hazardous wastewater.

3. Automatic operation: float switch automatically controls start and stop, saving manpower.

4. cost-saving: avoid pipeline maintenance and environmental cleanup caused by sewage blockage and overflow.

5. Strong adaptability: there are submersible and grinding types, which can treat sewage with different compositions.


Main Components of a Sewage Pump 

1. Impeller: rotates to generate centrifugal force and pushes sewage.

2. Float switch: detects sewage water level and automatically controls motor start and stop

3. Shaft: connects the impeller and the motor to transmit power.

4. Sealing:prevents dirty water from entering the motor.

5. Bearing: supports the rotation of the pump shaft and reduces friction and wear.

6. Grinding blade: chop up large solids in sewage to prevent pipe blockage.

7. Motor: drives the impeller to rotate. Submersible motors require IP68 waterproof sealing.

8. Pump casing: encloses the impeller, guides fluid flow to form stable pressure, and protects internal components.


Application Scenarios

1. Residential applications: Basement water drainage and septic tank sewage transportation

2. Commercial and industrial use: Treatment in factories, shopping malls and hospitals.

3. Municipal sewage treatment: Urban sewage treatment plants, street-level rainwater/sewage pipe network transportation, and river dredging.


Installation Tips

1.Submersible sewage pump: directly immersed in the sewage pool, ensure that the pump body is vertical during installation, the bottom is 10-20cm away from the bottom of the pool and the cable is sealed.

2.Horizontal sewage pump:installed on the ground, the suction pipe is connected to the sewage tank, and the outlet is connected to the sewage pipe. it is necessary to ensure that the suction height does not exceed the rated suction head of the pump.

3.General requirements: use the correct pipes and fittings, make sure the outlet pipe diameter is not smaller than the pump outlet diameter; Install a check valve to prevent sewage back flow; Inspect and test the system regularly.


Maintenance Tips

1. Regular inspection (once every 3-6 months): check the sensitivity of the float switch, whether the seal is leaking, and whether the impeller is blocked.

2. Cleaning and maintenance: clean the impeller and solid debris (such as cloth strips, stones) at the inlet. clean the scale inside the pump casing.

3. Component maintenance: check seal wear every 6 months and replace if necessary. disassemble the motor once a year and check winding insulation (for submersible motors, special attention should be paid to waterproofing).

4. Function test: manually trigger the float switch regularly to test whether the start and stop functions are normal.


Common Troubles and Remedies

Common troubles

Remedies

Pump is clogged

1.Disassemble the pump body and clean the debris on the impeller.
2.Unclog the discharge pipeline.
3.For grinding pumps, replace if the blades are worn.

Motor fails to start

1.Test the float switch and replace if necessary.
2.Inspect the power circuit and repair if necessary.
3.Test the motor windings; if burned out, the motor needs to be repaired or replaced.

Leakage (submersible pump)

1.Replace the waterproof seals of the motor.
2.Check if the motor is soaked, dry it and test the insulation performance.
3.Reinstall the pump body to ensure the seal fits tightly.

Reduced flow rate

1.Replace the worn impeller.
2.Clean the inlet filter screen and clear pipeline blockages.
3.Inspect the motor power and rotation speed.

Abnormal noise

1.Replace the worn bearings.
2.Perform balance correction on the impeller.
3.Reinforce the pump installation foundation and add shock-absorbing pads.


Selection Points

  • 1. Matching flow rate: select the flow rate based on the amount of sewage generated .

    2. Determine the head: calculate the height of the sewage from the liquid level of the sewage tank to the outlet pipe. The rated head of the pump needs to be 10-20% higher than the actual demand.

    3. Pump material and durability: give priority to models with overheat protection and leakage alarm. the pump body material should be cast iron for wear resistance or stainless steel for corrosion resistance.

    4. Power and efficiency: choose between electric, gasoline or diesel drive depending on your needs.


Innovative Direction in Sewage Pump Technology

  • Innovations include smart pumps with remote monitoring, energy-efficient motors, and corrosion-resistant materials. These advances aim to make wastewater treatment systems more sustainable and easier to manage.

FAQs

Q1: How long does a sewage pump typically last?
A1: With proper maintenance, a good-quality sewage pump can last between 7 to 10 years.

Q2: Can I install a sewage pump myself?
A2: Basic models can be installed by yourself, but for complex setups or large systems, professional installation is recommended.

Q3: What should I do if my sewage pump stops working?
A3: Check for clogs, leaks, or power issues. If troubleshooting doesn’t work, contact a professional for repairs.

Q4: Are sewage pumps noisy?
A4: They can be noisy depending on the model, but modern pumps are designed to operate quietly. Proper installation also reduces noise.

Q5: How often should I perform maintenance on my sewage pump?
A5: Regular inspections every 3 to 6 months are advisable, with more frequent checks if you notice issues.


Conclusion

Sewage pumps might not be the most glamorous part of your home or business, but they’re undeniably essential. They keep our waste moving safely and efficiently, protecting health and the environment. Whether you need a new pump or want to understand your existing system better, knowing the ins and outs can save you money and trouble down the line. Remember, a well-chosen and maintained sewage pump is an investment in peace of mind.


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